What is 3M, 3K, 3G and 5S in Japanese industries
3G, 3M, 3K & 5S Meaning
3G- Genchi, Genbutsu & Genjitsu
1. Genchi– Actual Place
2. Genbutsu– Actual Thing
3. Genjitsu– Actually
3K- Kimeraareta, Kihon Dori & Kichin to mamora
1. Kimeraareta– What has been decided?
2. Kihon Dori– Exactly as per standard
3. Kichin to mamora– Must be followed
3K means “What has been decided must be followed exactly as per the standard”. This concept is displayed prominently at work place across company.
5S- Seiri, Seiton, Seiso, Seiketsu & Shitsuke
1. Seiri– Sort
2. Seiton – Set in Order
3. Seiso – Shine
4. Seiketsu –Standardize
5. Shitsuke –Sustain
The list describes how to organize a work space for efficiency and effectiveness by identifying and storing the items used, maintaining the area and items, and sustaining the new order.
The sixth element being safety (safe)
3M- MUDA, MURI & MURA
1. MUDA –Waste
2. MURI– Overburden
3. MURA– Unevenness
Waste Control Management
MUDA (Waste) + MURI (Overburden) = MURA (Unevenness)
Above is relation between 3M.
MUDA is a thing of MURA.
MUDA generally said is a thing of MURA.
MURI will also be looked for if MUDA is found MUDA will also be looked for if MURI is found Since only one of the two was found, don’t feel easy.
What are 8 Wastage in Industries?
- Defects
- Overproduction
- Waiting
- Non-Utilize talent
- Transportation
- Inventory
- Motion
- Extra-Processing
What are 3 REALITY PRINCIPLES?
3 reality principles are used in research & problem solving techniques. These principle instruct to:
1. Go to the Actual place [Genba]
2. Know the actual situation (By touching, seeing &
being in contact with actual element)
3. Be realistic (After gaining information from actual place
and actual contact one must be realistic in his assessment)
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